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Tactile and Touch Sensors

Tactile sensors can be used to detect a wide range of stimuli, ranging from the presence or absence of a grasped object, to discovering a complete tactile image. The principle component of a tactile sensor is the touch sensitive sites on the sensor that are capable of sensing and measuring a variety of different properties. Some properties include the ability to measure contact forces, which can be used to identify the state of grip (successfully pick up object, or failed to grasp object). Texture, impact, slip and other contact conditions generate specific force and position patterns. This information again can be used to identify the state of manipulation. In other words, the objects size, shape and mass can be used to test whether the object has been rotated ninety degrees and flipped vertically, for example.

Since there is no complete theory available that outlines the sensing requirements of a robotic system, much of the knowledge in this field is drawn from the investigation of human tactile and touch senses, along with the analysis of human grasping and manipulation. After careful study of human tactile senses, researchers have discovered that a gripper incorporating tactile sensing would require a wide range of sensors to fully determine the state of grip. Along with that, the gripper would need, stored in memory, the proper tactile signature of the manipulation of the object. (The gripper needs to know what it feels like when the object has been manipulated correctly so it can compare its current state to the completed state). Currently there aren't any detailed specifications for a touch or tactile sensor. However, the following few points are an excellent basis for a working tactile or touch sensor for the majority of industrial applications:

1) A touch sensor should be a single-point contact. Although the sensory area can be any size, an area of 1-2 mm2 is considered the ideal size considering a compromise between constructing the sub-miniature size and the need for a large number of sensors.
2) A sensitivity within the range of 0.4 to 10 N.
3) A minimum sensor bandwidth of 100 Hz.
4) Since the sensors are to be used in industrial applications, they need to be protected from surrounding objects that could damage them.

The simplest form of touch sensor is one where the applied force is applied to a strategically placed micro-switch to form a binary touch sensor (either on or off). The force required to operate the switch will be determined by the type and size of the material to be sensed. If one wanted to sense large objects, the weight to activate the sensor would be set to a greater amount, visa versa for a lighter object. Other approaches are based on a mechanical movement activating a secondary device such as a potentiometer or displacement transducer.

Resistive based sensors

The use of materials that have defined force-resistance characteristics have received considerable attention in touch and tactile sensor research (material that will only bend when a specific amount of pressure is applied). The basic principle of this type of sensor is the measurement of the resistance of a conductive elastomer, or foam, between two points. The majority of the sensors use an elastomer that consists of a carbon-doped rubber.