In the late 1980s a
series of papers were published by Bruce MacKenzie analyzing the optimum native Martian
material for the first large base. The result of this analysis was that brick is the
best type of building material. It was this material with which some of the first
cities of Earth were built. In much the same way, brick could be easily made and
utilized on Mars. The brick making process is simple enough with all the ingredients
easily accessible. To manufacture the bricks you simply take fine soil, add water,
some mild compression and bake it. To add some cohesion, some small scraps of
parachute or other material can be mixed into the mud. Although water is needed for
the brick making process, most can be recovered from the steam when the bricks are oven
baked. On Mars, excellent raw material is available almost everywhere in the form of
iron rich clay-like dust which can be made into mortar with some water. In fact,
test on a simulation Martian soil produced a "duricrete" compound stronger than
cement. In addition, the various missions have shown that Mars has alcium and sulfur
in the form of gypsum which can be readily made into plaster. Although bricks and mortar
lack tensile strength they have high compressive strength and as a testament to their
durability, mortar structures built thousands of years ago in Egypt still stand.
To build a pressurized
structure out of bricks on Mars, you must first evacuate a trench and then within it build
a Roman-style vault. These vaults are then covered with soil, thereby putting a lot of
downward force on them. Finally, they are filled with air and pressurized. Depending on
the amount of pressure needed, the amount of soil covering can be changed. The result
would be about 2.5 meters of soil needed for 5psi (3.5 oxygen and 1.5 nitrogen). This dirt
layer would also provide massive radiation shielding and thermal insulation, which would
protect the colonists from the varying temperatures of Mars. The problem of leaking air
through the bricks can be remedied by a thin plastic insulation on the inside layer of the
bricks. Using these relatively simple, proven techniques, pressurized structures of
massive size could be constructed on Mars.