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Motorcycles
By Leo

The Engine Transmission The Fuel System The Ignition System
Lubrication Cooling Brakes Wheels & Tires, Frame & Suspension, & Controls

Motorcycles are complicated machines. They have many fast moving parts that work together to make the motorcycle run. 

The Engine

The two main types of motorcycle engines are two-stroke engines and four-stroke engines. Four-stroke engines run more efficiently, use less fuel and create less pollution than two stroke engines, but they are larger and harder to look after.

Two-Stroke Engines

Two-stroke engines are made up of these parts:
1.      A Spark Plug

2.      A Piston

3.      Piston Rings
4.      A Crank
5.      A Crankshaft
6.      An Engine Cylinder
7.      An Intake Port
8.      An Exhaust Port

First, an air and fuel mixture enters the intake port. Then the piston rises, compressing the mixture.  Next, the spark plug ignites the mixture which creates an explosion in the engine cylinder. The force of the explosion pushes the piston down, turning the crank around. Then the crank ultimately turns the wheel. When the piston goes down, the exhaust exits through the exhaust port and out the exhaust pipe. This happens over and over again very fast.

Four-Stroke Engines

Four-stroke engines are made of these parts:
1.      A Spark Plug
2.      A Piston
3.      Piston Rings
4.      A Crank
5.      A Crankshaft
6.      An Engine Cylinder
7.      An Intake Valve
8.      An Exhaust Valve
9.      A Timing Cain
10.  Two Lobes
11.  Two camshafts
12.  Two Spring like stems

First, the intake valve opens and an air and fuel mixture comes in. Then the piston rises compressing the mixture. Next, the spark plug ignites the mixture creating an explosion in the engine cylinder. The force of the explosion pushes the piston down, turning the crank. Then the crank ultimately turns the wheel. The crankshaft also turns the crankshaft which turns the timing chain. The timing chain turns the camshafts. The camshaft for the exhaust valve turns the lobe, which pushes on the spring-like stem. This spring-like stem opens the exhaust valve. Then the piston goes up pushing the exhaust into the exhaust valve and out the exhaust pipe. Then the piston goes back down, turning the crank. The crank turns the crankshaft, which turns the timing chain. The timing chain turns the camshafts. The camshaft for the intake valve turns the lobe, which pushes the spring-like stem. This spring-like stem opens the intake valve and the fuel comes in. This happens over and over again very fast.

Types of Engines

Different motorcycles have different engine configurations depending on how big and how fast they are. For example, a motorcycle designed for speed would probably have a four-stroke engine because it needs a greater amount of speed. Each cylinder has its own piston crank and whatever its engine needs to operate. Here are some cylinder configurations;
1.      Single Cylinder
2.      Twin
3.      V Twin Inline
4.      V Twin Transverse
5.      Flat Twin
6.      Three Cylinder
7.      Inline Four
8.      V Four
9.      Flat Four
10.  Square Four
11.  Flat Four Inline

Transmission

The transmission transmits the power from the engine (the piston/pistons turning the crankshaft) to the rear wheel. The transmission is made up of the gearbox, the clutch, and the final drive. 

Gearbox

The gearbox is made of a series of gears in various sizes. When a rider switches gears, different pairs of gearwheels lock together. In the lowest or slowest gear, a large wheel and a small wheel lock together. In the highest or fastest gear, wheels of a similar size lock together.

The Clutch

The clutch connects and disconnects power from the engine to the gearbox. The clutch must be "switched off" by the rider pulling on the clutch lever located on the left handlebar. If the power from the engine is not turned off, the gearwheels in the gearbox will grind together when the rider switches gears.

The Final Drive

The final drive is the part that carries the power from the gearbox to the rear wheel, by using a chain, a belt or a metal shaft. The chain is most commonly used, followed by the metal shaft, and finally the belt.

The Fuel System  

The fuel system lets the fuel and air mixture into the engine. The fuel system is made up of the fuel tank, the fuel line and the carburetor. The fuel tank holds the fuel, and the fuel line carries the fuel from the fuel tank to the carburetor. While the fuel comes into the carburetor, air is also coming in. There are three main types of carburetors:
1.      The Butterfly Controlled Carburetor
2.      The Vacuum Controlled Carburetor
3.      The Slide Controlled Carburetor

All of these carburetors use the Venturi Principle. The venturi in a carburetor is a narrowing of the air passageway that causes an increase in air pressure. The increased pressure creates a vacuum effect that draws fuel into the airstream.

Butterfly Controlled Carburetor

The throttle grip is connected to a cable. When the rider twists the throttle grip, it pulls the cable, which opens the throttle valve, allowing more fuel and air mixture into the engine cylinder. The more mixture the rider lets in the faster the engine goes.

Vacuum Controlled Carburetor

The throttle grip is also connected to a cable. When the rider twists the throttle grip, it pulls the cable, which opens the throttle valve. This increases the vacuum effect, pushing the throttle piston up, and allowing more fuel and air mixture into the engine cylinder. This makes the engine go faster.

Slide Controlled Carburetor

The throttle grip is connected to a cable just like the butterfly controlled carburetor and the vacuum controlled carburetor. But instead of the cable opening a throttle it opens a throttle piston, which lets more fuel and air mixture into the engine cylinder. It also increases the vacuum effect.

The Ignition System

    The ignition system starts the engine. The battery powers most motorcycle ignition systems. There are wires that transfer the power from the battery to the spark plug. These wires run through several different components of the ignition system.

The Ignition Coil

The ignition coil is a part of the ignition system. The ignition coil increases the voltage of the wires from 12 volts to more than 20,000 volts. You may want to know how this happens.  There are primary and secondary windings that are made of thick and thin wires that conduct the electricity. The primary windings are made of about 200 turns of thick wire around an iron pole, and the secondary windings are made of about 20,000 turns of thin wire around an iron pole.

The Switching Device

The switching device is also a part of the ignition system. The crankshaft or camshaft powers the switching device that activates the ignition coil. Some switching devices have contact points while other more modern ones use magnetic electronic devices.

Ignition Timing

The combustion process must occur near the end of the compression stroke, just before the piston reaches its highest point.

Lubrication

Oil runs throughout the engine to keep the metal parts moving smoothly and quietly. The oil gets heated up by all the fast moving parts that create friction, plus the explosion/explosions in the engine cylinder/cylinders. When the oil gets to the oil cooler and is cooled by the air passing by, then it goes back through the engine. In a two-stroke motorcycle, the engine is lubricated by putting oil with the fuel. But in a four-stroke engine, the lubrication system is separate from the fuel. In an air cooled engine, the oil is cooled with the same cooling system used to the engine. But in water cooled engines, the oil cooler is separate from the cooling system used to cool the engine.

Cooling

There are two kinds of cooling systems.  The two different kinds are air-cooled and water-cooled. Water-cooled engines are more efficient than air-cooled engines, because the air outside can change temperature, so it isn’t always going to be cool.

Air Cooled

Air-cooled engines have cooling fins on the outside of the engine. These fins allow air to enter the engine and cool it. Air-cooled engines are probably more common than water-cooled engines. 

Water Cooled

Water-cooled engines use water to cool. The water is pumped throughout the casing of the engine absorbing the heat. Then the heated water returns to the radiator where the passing air cools the water before it is pumped back throughout the engine.

Brakes

The brakes stop the motorcycle. There are two brakes. One is on the back wheel and one is on the front wheel. Normally the rider can activate the front wheel brake with a lever on the right handlebar, and the back brake with a pedal near the right footrest. The two main kinds of brakes are disk brakes and drum brakes. These two types of brakes can either be hydraulically operated or mechanically operated. Most disk brakes are hydraulically operated and most drum brakes are mechanically operated.

Disk Brakes and Hydraulic Brakes

When the hand brake is squeezed, brake fluid gets pushed through the brake line by a tiny piston within the brake cable. This fluid creates pressure in the calipers squeezing the disk attached to the wheel.

Drum Brakes and Mechanical Brakes

Drum brakes work a lot like bicycle brakes. When the rider squeezes the brake lever, a cable gets pulled. That cable causes the shoe to press against a bowl-like drum attached to the wheel hub.

Citations

Books

Johns, Bruce A., and David D. Edmundson.  Motorcycles: Fundamentals, Service, Repair. Tinley Park: The Goodheart-Willcox Company, Inc., 1987.

Kerrod, Robin.  How•It•Works: Motorcycles. New York: Gloucester Press, 1989.

Interviews

Phillips, John. Personal interview. 16 January 2005.

Electronic Media

Kern, Walter. “How Does a Motorcycle Work?” About. 16 January 2005 <http://motorcycles.about.com/cs/beginners/1/blpart034.htm>.

Images

Permission to use photographs of motorcycles is granted  under the terms of the GNU Free Documentation License from Wikipedia, the Free Encyclopedia.  <http://en.wikipedia.org/wiki/Main_Page>.

Copyrighted clip art image of motorcycles in upper left corner of page from "Microsoft Office Online" <http://office.microsoft.com/clip art/default.aspx?lc=en-us&cag=1> (October-March, 2004-2005). Clip art available only to licensed users for non-commercial purposes.

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